Special Tooling

UK manufactured precision carbide Special Tooling


Cutting Tools manufactured to
your requirements

There are many occasions when a standard product won't quite do the job you have to produce, or you can't see anything to help you with a problem you may have. Premier offer a service for the design and manufacture of special cutting tools to customer requirements, which are available on short lead times.

Premier can offer you the following:

  1. MODIFIED CARBIDE INSERTS - Grooving, turning, milling, drilling, forming, routing, woodworking, etc.  Premier can supply the tooling complete, or alternatively modify tooling supplied by the customer
  2. SOLID CARBIDE TOOLING - Threading, thread milling, milling, drilling, port cutters, step drills, form tools, broaching, slotting, boring, woodworking, knife blades, etc
  3. INDEXABLE INSERT TOOLING - Grooving, boring, threading, thread milling, milling, drilling, broaching, forming, woodworking including steel toolholders to suit

These are a few examples of some of the many special tools we have made to customers' requirements 

Spline Milling Insert



A special multi-tooth spline milling insert

Special cone boring insert



A special ø4 small cone boring insert

Special D14 face grooving insert

A special D14 face grooving insert to groove behind an internal thread

Special spur gear milling cutter



A special spur gear milling cutter

Special form milling cutter



A special form milling cutter to produce a form detail inside a bore

Precision carbide tangential milling cutter

A special ø30 cut dia 6 tooth tangential milling cutter with 6mm wide inserts to fit onto a standard carbide V28 toolholder 

Precision carbide groove milling insert

A special V28 groove milling insert with 4 forms for producing a detail inside a component

Precision carbide slotting tool

A ø10 solid carbide internal slotting tool for producing an upstanding key inside a ø13mm bore

Precision carbide 2BA thread mill

A special MTM solid carbide thread milling cutter ground to produce a 2BA thread

Precision carbide tangential disc mill

A special ø100 cut dia 6 tooth tangential milling cutter with 18mm wide special form inserts for producing an internal groove detail

Precision carbide A10 twin-tooth slotting tool


A special A10 twin tooth slotting insert for producing a series of 1mm wide x 0.65mm deep slots inside a ø10.4mm bore

Precision carbide Tap-X thread mill




A special ø10mm Tap-X thread mill to produce a conduit thread 

Precision carbide 3-edged dovetail grooving insert

A special E12 grooving insert ground to produce a half dovetail seal groove

Precision carbide D18 dovetail face grooving insert






A  special D18 face grooving insert to rough and finish a dovetail seal groove

Precision carbide F12 form insert




A special F12 form insert ground to produce a 20mm pitch rope thread

Special Carbide Cutting Tools
Some machining operations require more than a standard tool. Premier Form Tools manufactures special carbide cutting tools designed specifically for your component, material, and process.

Custom tooling for your application
We can design and manufacture:
Special form tools
Combination tools
Profile tools
Non‑standard diameters and lengths
Tools to replace multiple operations with one

How the process works
Discuss your application – Send us your drawing, sample, or specification.
Tool design – We propose a tool geometry to meet your requirements.
Manufacture – The tool is produced using precision grinding.
Approval and repeat supply – Once proven, we can supply repeat batches as needed.

Benefits of special tools
Reduced cycle times
Improved accuracy and repeatability
Fewer tool changes
Better process reliability

Please let us quote you for your requirements - just Email a drawing and details of what you would like to enquiries@premierformtools.co.uk

............................................

Focus on special slotting applications

These diagrams show examples of some of the more technical internal slotting tools that Premier have manufactured to produce components to customer requirements 

Precision carbide F10 slotting insert

A special 10mm wide F10 broaching insert to produce the finished detail from the rough milled outline shown in light blue inside a ø35mm bore

Precision carbide A10 slotting insert

A special ø10mm A10 slotting insert designed to finish the curved top upstands from the rough milled outline shown in light blue inside a ø17mm bore

Precision carbide twin-tooth A10 slotting insert

A special ø6.6mm A10 twin tooth slotting insert designed to produce orientation slots of two different widths from solid inside a ø7.2mm bore

Precision carbide D16 slotting insert

A special D16 broaching insert designed to produce an internal spline form from solid inside a ø20mm bore

Precision carbide D16 slotting insert

A special D16 slotting insert designed to produce 3 varying width connector location slots from solid inside a ø21.19mm bore

Precision carbide F12 slotting insert

A special toolholder and 12mm wide F12 slotting insert to produce an internal location form from solid inside a ø41mm bore

............................................

Focus on special groove milling applications

These diagrams show examples of some of the more technical groove milling inserts that Premier have manufactured to produce components to customer requirements 

Precision carbide P10 oil seal groove milling insert

A special ø9.7mm cut diameter P10 groove milling insert designed to produce an O ring groove on an internal spigot

Precision carbide V22 grip ring groove milling insert

A special ø27.7mm cut diameter V28 groove milling insert designed to produce a grip finish inside a ring

Precision carbide V28 seal groove milling insert

A special ø27.7mm cut diameter V28 groove milling insert designed to produce an internal seal groove

Precision carbide V22 spline milling insert

A special ø21.7mm cut diameter V22 groove milling insert designed to produce an external spline form on a shaft

Precision carbide V32 groove milling insert

A special ø31.7mm cut diameter V32 insert designed to produce an internal undercut

Precision carbide V22 brake seal groove milling insert

A special ø21.7mm cut diameter V22 groove milling insert designed to produce an internal seal groove

Premier Form Tools
Manufacturers of Precision Ground Carbide Cutting Tools
Serving engineering, aerospace, automotive, medical, and precision machining industries.

Mobirise.com